Electrical, Control and Instrumentation (E&I) Solutions
At Virtuoso, we deliver end-to-end Electrical, Control and Instrumentation (E&I) turnkey projects, covering Design, Detailed Engineering, Procurement, Installation, Erection, Commissioning and Handover. Our solutions ensure safe, reliable and efficient plant operations across multiple industries.
Design & Engineering
- Conceptual and detailed E&I design
- Single-line diagrams, cable routing, and layout drawings
- Instrument index, datasheets, and IO lists
- Control system architecture and network design
- Compliance with IEC, IS, API, and global standards
Electrical Systems
- HT & LT power distribution systems – transformers, switchgear, MCC, PCC, VFD, APFC panels
- Distribution boards and feeder pillars
- Supply, laying, and termination of power & control cables
- Cable trays, ladders, trunking, and supports
- Industrial and outdoor lighting systems
- Earthing & lightning protection systems
Control Systems
- Distributed Control Systems (DCS)
- PLC, SCADA, and RTU solutions
- Safety Instrumented Systems (SIS) – SIL2/SIL3 compliance
- Control, marshalling, and network panels
- Communication networks and industrial IoT integration
Erection & Commissioning
- On-site installation of panels, instruments, and junction boxes
- Cable laying, glanding, and termination
- Field wiring, interconnection, and system integration
- Pre-commissioning checks and simulations
- Final commissioning, performance testing, and client handover
Instrumentation Systems
- Field instruments for flow, pressure, temperature, and level measurement
- Gas and flame detection systems
- Analyzer systems and integration
- Junction Boxes (JBs) – supply, installation, and wiring
- Calibration, loop checking, and functional testing
Industries Served
- Oil & Gas, Petrochemicals, and Refineries
- Power Generation and Utilities
- Steel, Cement, and Heavy Manufacturing
- Chemical and Pharmaceutical Plants
- City Gas Distribution (CGD), LNG, and CBG Facilities
Design & Engineering
- Conceptual and detailed E&I design
- Single-line diagrams, cable routing, and layout drawings
- Instrument index, datasheets and IO lists
- Control system architecture and network design
- Compliance with IEC, IS, API and global standards
Electrical Systems
- HT & LT power distribution systems – transformers, switchgear, MCC, PCC, VFD, APFC panels
- Distribution boards and feeder pillars
- Supply, laying, and termination of power & control cables
- Cable trays, ladders, trunking and supports
- Industrial and outdoor lighting systems
- Earthing & lightning protection systems
Control Systems
- Distributed Control Systems (DCS)
- PLC, SCADA and RTU solutions
- Safety Instrumented Systems (SIS) – SIL2/SIL3 compliance
- Control, marshalling and network panels
- Communication networks and industrial IoT integration
Erection & Commissioning
- On-site installation of panels, instruments and junction boxes
- Cable laying, glanding and termination
- Field wiring, interconnection and system integration
- Pre-commissioning checks and simulations
- Final commissioning, performance testing and client handover
Instrumentation Systems
- Field instruments for flow, pressure, temperature and level measurement
- Gas and flame detection systems
- Analyzer systems and integration
- Junction Boxes (JBs) – supply, installation and wiring
- Calibration, loop checking and functional testing
Industries Served
- Oil & Gas, Petrochemicals, and Refineries
- Power Generation and Utilities
- Steel, Cement and Heavy Manufacturing
- Chemical and Pharmaceutical Plants
- City Gas Distribution (CGD), LNG and CBG Facilities
Benefits of Our Turnkey Approach
- Single-Point Responsibility – From design to commissioning
- Optimized Project Delivery – On time and within budget
- Quality & Compliance – Meeting all industry and regulatory standards
- Integrated Solutions – Seamless coordination between electrical, control and instrumentation
Projects Executed
Oil & Gas
- Project: Construction Of Crude Oil Storage & Fire Fighting Facilities, Cauvery Asset
- End Client: ONGC Pundi / KVK / RLM
- Scope: Design, Engineering, Manufacturing, Supply, Testing & Commissioning of SIL-3 PLC Control System & allied works along with field Instruments And Integration of Tank Form Management Syetm with PLC.
Water
- Project: Kaleshwaram Pkg20 Lift Irrigation
- End Client:Govt. of Telangana, India
- Scope: Design, Engineering, Manufacturing, Supply, Testing & Commissioning of Control System & allied works along with field Instruments
Chemical
- Project: Otbcha Phase III
- End Client: Eternis Fine Chemicals Limited
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete DCS Control System & Instrumentation.
Sugar
- Project: 20TPH Boiler & Turbine Electrical & Automation Package.
- End Client: Samruddhi Sugars Ltd
- Scope: Design, Manufacturing, Supply, Testing & Commissioning of Electrical LT Panels & Honeywell DCS Control Automation Package for Boiler & Turbine.
LNG Dispensing
- Project: LNG Dispensing Station Wai, Nagpur, India
- End Client: IOCL Nashik
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete Control System (PLC) and Electrical VFD Panel.
WHRB
- Project: Upgradation of Essar Vizag Terminal Port (23KM Conveyor Pkg)
- End Client: Confidence Power Group, Bangladesh
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete DCS System and MCC Panel with Incomer 1600 ampere including 69 Nos. outgoing feeders.
Power
- Project: 15 MW Power Plant Project
- End Client: Bhagwati Sponge Pvt Ltd Kolkata, India
- Scope: Design, Engineering, Manufacturing, Supply and Commissioning of DCS Control System. Waste Recovery Plant: 10 TPH 3 Boilers & 20 TPH 1 Boilers.
Water
- Project: 150MLD Desalination Plant
- End Client: Chennai Metro
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete DCS Control System Package
Material Handling
- Project: Upgradation of Essar Vizag Terminal Port (23KM Conveyor Pkg)
- End Client: Essar Vizag
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete Material Handling system. 12,000 IO's in 11 Number of RIO spread over 30 Km's radius. Refurbishment of 6 Control Rooms, Supply & installation of Porta Cabins.
OIL & GAS
- Project: Compressor Package & Associated Systems
- End Client: IOCL Ramnathan
- Scope: Design, Engineering, Manufacturing, Supply, Testing & Commissioning of SIL-3 PLC Control System & allied works along with field Instruments.
OIL & GAS
- Project: Construction of Cruid Oil, Storage & Fire Fighting Facility
- End Client: ONGC Pundi / KVK
- Scope: Design, Engineering, Manufacturing, Supply, Testing & Commissioning of SIL-3 PLC Control System & allied works along with field Instruments. And Integration of Tank Form Management System with PLC.
TFMS
- Project: 3 x 500 MT Capacity of Moulded LPG Storage Vessel at Jammu
- End Client: HPCL
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete TFMS System. Honeywell Enraf Solution.
LNG Dispensing
- Project: LNG Dispensing Station Wal, Nagpur, India
- End Client: IOCL Nashik
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete Control System (PLC) and Electrical VFD Panel.
Water
- Project: Singataluru Package – 1 Water Treatment & Distribution
- End Client: Karnataka Neeravari Nigam Ltd.
- Scope: Design, Engineering, Manufacturing, Supply, Erection and Commissioning of PLC Control System, Instrumentation & Electrical LT Package.
Water
- Project: Kaleshwaram Pkg20 Lift Irrigation
- End Client: AP - GENCO (Local Government Body)
- Scope: Design, Engineering, Manufacturing, Supply, Testing, Erection & Commissioning of Control System & allied works along with field Instruments.
Water
- Project: 150MLD Desalination Plant
- End Client: Chennai Metro
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete DCS Control System Package.
Power
- Project: 2x100 MW Nuclear Power Project - DM & PWTS, Chiller System
- End Client: Nuclear Power Corporation of India Ltd.
- Scope: Design, Engineering, Manufacturing, Supply, Erection and Commissioning of PLC Control System, Instrumentation Package.
Pharma
- Project: Expansion Ph1
- End Client: Hospera Healthcare Pvt Ltd.
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete DCS Control System.
Pharma
- Project: SRP - 03 Darabssi Punjab - SRU Unit
- End Client: Nectar Lifesciences
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete DCS Control System & Instrumentation Package for SRU Unit
Chemical
- Project: Otbcha Phase III
- End Client: Eternis Fine Chemicals Limited
- Scope: Design, Engineering, Supply, Installation, Erection & Commissioning of complete DCS Control System & Instrumentation Package.
Chemical
- Project: 80KLPD Striper, 80KLPD MEE, 80FD
- End Client: ZCL Chemical Ltd.
- Scope: Design, Engineering, Supply, Installation, Erection & Commissioning of complete Electrical & Instrumentation Package.
Sugar
- Project: Turnkey Sugar Plant & Distillery
- End Client: Sopanraon Balakrishna Dhasal SSK
- Scope: Design, Manufacturing, Supply, Testing & Commissioning of Honeywell, DCS, Control, Automation Package, Instrumentation Electrical LT Panels for 55TPH Boiler, Mill, PAN, Turbine & 60KLPD Distillery.
WHRB
- Project: Secondary Power Generation System
- End Client: Confidence Power Group, Bangladesh
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete DCS System and MCC Panel with Incomer 1600 ampere including 69 Nos. outgoing feeders.
Power
- Project: Tuticorin 525 MW Thermal Power Plant BOP Package
- End Client: SEPC Power Pvt Ltd. Tuticorin.
- Scope: Design, Engineering, Manufacturing, Supply, Erection and Commissioning of DCS Control System & Instrumentation Package.
Material Handling
- Project: Upgradation of Essar Vizag Terminal Port (23KM Conveyor Pkg)
- End Client: Essar Vizag.
- Scope: Design, Engineering, Supply, Installation & Commissioning of complete Material Handling system 12,000 IO's in 11 Number of RIO spread over 30 km's radius Refurbishment of & Control Rooms, Supply & installation of Porta Cabins.