Enhancing Operational Efficiency and Safety with Advanced Operator Training Simulators (OTS)
An Operator Training Simulator (OTS) in process plants is a computer-based system designed to train operators in managing various scenarios and operations within a plant environment. By replicating the behavior of actual plant processes, it enables operators to practice procedures, respond to emergencies, and become familiar with control systems in a safe and risk-free setting. The key uses of training simulators include promoting the efficient operation of process plants by offering realistic training experiences, enhancing operator skills, preventing plant tripping incidents, and ensuring overall plant safety.
At Virtuoso, our Process Engineering team ensures plants are designed for maximum efficiency, safety and operational reliability, while our Operator Training Simulation (OTS) platform prepares personnel to run them with confidence from day one.
Features
Virtuoso’s Operator Training Simulator (OTS) provides a safe, realistic environment for operators to practice handling plant scenarios and emergencies. It enhances operational efficiency by improving skills, preventing incidents, and ensuring safety. With OTS, operators gain hands-on experience in controlling systems and responding to critical situations, all without risk.
Customer Success: excellence in efficiency, cost-effectiveness ,and uptime.
Extensive Service Range: spanning electrical, instrumentation, automation, OTS and plant digitization.
Robust Delivery Capacity: A dedicated team of 550+ highly proficient engineers
Proficiency Across Diverse Domains: expertise in oil and gas, sugar, pharma, power, utilities, and more.
Industries Served
Services Offered
Process Engineering Capabilities
- Development of Process Flow Diagrams (PFD) and Piping & Instrumentation Diagrams (P&ID)
- Process modeling, simulation and optimization
- Material and energy balance calculations
- Equipment sizing, specification and datasheets
- Process control strategy and automation integration
- Safety studies including HAZOP, SIL assessment and risk analysis
Operator Training Simulation (OTS)
- Dynamic plant models replicating real process behavior
- Training for startup, shutdown and emergency scenarios
- Control room operator skill enhancement before live commissioning
- Integration with DCS/SCADA platforms for realistic training
- Reduced commissioning time and improved plant safety
Channel Partner for Honeywell for Advanced solutions for OTS, APM, APC, Automation projects
OTS team capable of handling Honeywell Experion DCS, TPS, Triconex, Yokogawa DCS, Yokogawa emulation projects
Process controls and ESD assessment study projects
Experienced pool of engineers handling projects on UniSim, Omega land, Emerson MIMIC, Aspen Hysis
More than 150 engineers working for automation, APM, OTS and digitation for Honeywell, Siemens, Emerson, Yokogawa.
Projects
LNG
PFCC -PRU
Hydrogen Gas unit
Isomerisation
Crude Distillation unit
Vacuum Distillation unit
DHDT-Diesel Hydro treating Unit
ONGC- MH -ASSET -ICP Complex
HPCL – LNG up to SAT
NAYARA – MAT Propylene Recovery
OTS Product Expertise
Trusted By Leaders
Leading enterprises rely on Virtuoso for expert industrial automation, integrated electrical solutions, and advanced control systems.
